This Copycat Beef & Cheddar Sandwich layers juicy, seasoned roast beef with melted cheddar cheese and savory sauce on a toasted hoagie roll—just like the classic fast-food original, but made at home.

Why You’ll Love This Recipe

I love how this sandwich captures all the flavors of a fast-food favorite with fresh ingredients I control. The combination of tender beef, gooey cheddar, and tangy sauce comes together for a satisfying, flavor-packed bite. It’s easy to make, customizable, and perfect for indulging in a comforting yet crave-worthy treat.

ingredients

(Here’s a tip: Check out the full list of ingredients and measurements in the recipe card below.)

  • Thinly sliced roast beef (from the deli or freshly cooked)

  • Butter or olive oil (for toasting rolls)

  • Hoagie rolls or sub rolls

  • Sharp cheddar cheese slices

  • Provolone cheese slices (optional layer)

  • Beef au jus mix or broth

  • Mayonnaise

  • Yellow mustard

  • Worcestershire sauce

  • Sweet pickle relish (optional)

  • Salt and black pepper

  • Optional: sliced onions or sautéed green peppers

directions

  1. I prepare the beef: if using deli-style roast beef, I warm it briefly in microwave or in a skillet with a splash of beef broth until just heated.

  2. I make the sauce by whisking together mayonnaise, mustard, Worcestershire sauce, and a touch of pickle relish—seasoning to taste with salt and pepper.

  3. I slice the hoagie rolls and brush the insides with melted butter or olive oil. I toast them in a hot skillet or under the broiler until lightly golden.

  4. I layer warm roast beef on the bottom half of each roll, top with a slice of sharp cheddar (and provolone if using), then spoon warm au jus over the meat to melt the cheese.

  5. I spread the prepared sauce on the top half of the roll, then close the sandwich.

  6. Optional: I can add sliced onions or sautéed peppers on top before closing for extra flavor and crunch.

  7. I serve the sandwiches immediately, with extra au jus on the side for dipping.

Servings and timing

  • Makes 4 sandwiches

  • Prep time: 10 minutes

  • Cook time: 5–7 minutes

  • Total time: About 15–17 minutes

storage/reheating

I recommend eating these sandwiches fresh for the best texture. If I have leftovers, I wrap them in foil and store in the fridge for up to 2 days. To reheat, I place the wrapped sandwich in a 350 °F (175 °C) oven for about 10 minutes until warmed through and cheese is melty. I avoid microwaving to keep the bread from getting soggy.

FAQs

How can I make shredded beef if I don’t have deli roast beef?

I cook a small roast with beef broth and seasonings until fork-tender, shred it, and reheat in its juices before building the sandwich.

Can I use a different cheese?

Absolutely—I’ve tried Swiss, pepper jack, or provolone on its own, and each gives a different but delicious twist.

What goes well with this sandwich?

I serve it with crispy fries, onion rings, or a simple side salad. The leftover au jus also makes a great dip for veggies or French fries.

Can I make this ahead for a crowd?

I prepare the beef and sauce in advance and toast the rolls just before assembly. Then I quickly build the sandwiches right before serving to keep everything fresh and melty.

Is this sandwich spicy?

As written it’s mild. For a kick, I sometimes stir a pinch of cayenne or hot sauce into the mayo-mustard sauce.

Conclusion

This homemade Copycat Beef & Cheddar Sandwich is a deliciously satisfying way to recreate a beloved fast-food classic using fresh ingredients and simple steps. It’s perfect for a quick dinner, game-day meal, or casual lunch—but it tastes gourmet enough to impress. I hope it becomes a favorite in my sandwich lineup—and yours too!

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Copycat Beef & Cheddar Sandwich

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This Copycat Beef & Cheddar Sandwich layers juicy, seasoned roast beef with melted cheddar cheese and savory sauce on a toasted hoagie roll—just like the classic fast-food original, but made at home.

  • Author: Ella
  • Prep Time: 10 minutes
  • Cook Time: 5–7 minutes
  • Total Time: 15–17 minutes
  • Yield: 4 sandwiches
  • Category: Main Course
  • Method: Stovetop
  • Cuisine: American
  • Diet: Halal

Ingredients

  • 1 lb thinly sliced roast beef (deli or freshly cooked)
  • 4 hoagie or sub rolls
  • 4 slices sharp cheddar cheese
  • 4 slices provolone cheese (optional)
  • 2 tbsp butter or olive oil (for toasting rolls)
  • 1 packet beef au jus mix or 1 cup beef broth
  • 1/4 cup mayonnaise
  • 1 tbsp yellow mustard
  • 1 tsp Worcestershire sauce
  • 1 tbsp sweet pickle relish (optional)
  • Salt and black pepper, to taste
  • Optional: sliced onions or sautéed green peppers

Instructions

  1. Warm the roast beef in a skillet with a splash of broth or in the microwave until just heated through.
  2. In a bowl, whisk together mayonnaise, mustard, Worcestershire sauce, and sweet pickle relish. Season with salt and pepper to taste.
  3. Slice the hoagie rolls and brush the inside with butter or olive oil. Toast them in a skillet or under the broiler until golden.
  4. Layer the warm roast beef on the bottom half of each roll. Top with a slice of cheddar (and provolone if using).
  5. Spoon warm au jus over the meat to help melt the cheese.
  6. Spread the prepared sauce on the top half of the roll, then close the sandwich.
  7. Optional: Add sliced onions or sautéed green peppers for extra flavor.
  8. Serve immediately, with extra au jus on the side for dipping.

Notes

  • Best enjoyed fresh; reheating wrapped in foil in the oven preserves texture.
  • Use homemade shredded beef if deli roast beef isn’t available.
  • Switch up the cheese for different flavor profiles—Swiss and pepper jack are great options.
  • Prep beef and sauce ahead for faster assembly when serving a crowd.
  • Spice up the sauce with a dash of hot sauce or cayenne pepper if desired.

Nutrition

  • Serving Size: 1 sandwich
  • Calories: 520
  • Sugar: 4g
  • Sodium: 960mg
  • Fat: 28g
  • Saturated Fat: 12g
  • Unsaturated Fat: 14g
  • Trans Fat: 0g
  • Carbohydrates: 35g
  • Fiber: 2g
  • Protein: 32g
  • Cholesterol: 85mg

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